Integrated Denest, Fill & Seal

A monobloc machine that performs three main functions for rigid trays, cups, and bowls in a single, continuous operation: denesting or separating pre-made containers and dropping them as individual units onto a conveying device, filling the containers, and then sealing the containers.

Category Explained

Integrated Denest, Fill & Seal equipment is designed for the packaging process involving pre-manufactured containers, including trays, cups, bowls, and blister packs, and encompasses a range of machinery that automates the handling, loading, filling, and sealing tasks. These machines are tailored to accommodate various sizes and materials, ensuring efficiency and precision in packaging operations. They are essential for industries looking to streamline their packaging lines, enhance productivity, and maintain consistency in packaging quality. This type of machinery is versatile, supporting a wide array of products from food and beverages to pharmaceuticals, making it a critical component in modern manufacturing environments.

Typical products and applications include:

  • Single-serve dairy (e.g., yogurt, sour cream): Cups are denested, filled, and sealed in one streamlined process
  • Ready-to-eat meals or pasta trays: Pre-formed trays are filled with fresh or frozen foods and sealed with film or lids
  • Fruit cups or pudding snacks: Rigid cups are automatically separated, filled, and sealed for grab-and-go convenience
  • Medical device kits or sample blister packs: Handled with precision for sterile packaging environments
  • Dips, sauces, or nut butter portions: Small bowls or cups are filled and sealed for individual use or foodservice

Additional Considerations:

  • Monobloc design maximizes space and speed: Combines denesting, filling, and sealing into one compact system
  • Compatible with various container materials: Works with plastic, foil, PET, PP, and more
  • Offers clean and hygienic operation: Many systems include washdown capabilities or are built for sanitary environments
  • Flexible filling options: Can handle liquids, viscous products, dry solids, or particulates
  • Easily integrated with labeling or coding equipment: Supports complete packaging automation