Blister Sealing Equipment (Retail Packs)

Machines that heat seal pre-made, rigid blister packs for retail, such as equipment that seals blister packs of batteries with a hang hole.

Category Explained

Blister sealing equipment is designed for the efficient sealing of pre-formed, rigid plastic packs commonly used in retail packaging. This machinery is capable of securely enclosing products like batteries, pharmaceuticals, and small consumer goods within a clear, protective plastic bubble, often accompanied by a cardboard backing with a hang hole for display purposes. The process involves applying heat and pressure to ensure a tamper-evident seal, maintaining product integrity and extending shelf life. This type of equipment is versatile, catering to various product sizes and packaging requirements, making it essential for manufacturers looking to enhance packaging efficiency and product presentation in a retail setting.

These machines are particularly effective for packaging that demands both strong visual appeal and security. By sealing a rigid plastic blister to a backing material, manufacturers can showcase products while protecting them from damage, pilferage, or contamination. Blister sealing systems can range from manual bench-top units for short runs to fully automated high-speed lines for mass production, often including additional capabilities such as die-cutting and hang-hole punching.

Typical products and applications include:

  • Batteries and electronic accessories: Sealed into tamper-evident packs with clear visibility for retail display
  • Hardware (e.g., nails, screws, small tools): Grouped and secured in sturdy blister packages for shelf storage
  • Cosmetics and grooming items (e.g., razors, tweezers): Presented in sleek blister packs to enhance branding
  • Small toys and collectibles: Packaged for protection and easy merchandising
  • Over-the-counter pharmaceuticals (e.g., pill packs, ointments): Unit-dose blister packs sealed for hygiene and dosage control

Additional Considerations:

  • Compatible with various sealing materials including PET, PVC, and paperboard backing
  • Heat sealing ensures tamper-evident closure and extends shelf life
  • Flexible design options include single-cavity and multi-cavity configurations
  • Can integrate with card feeders, auto-loaders, printers, and die-cutting stations
  • Supports semi-automatic or fully automated production depending on line requirements